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氧化铝粉如何烧成透明皃/p>

氧化铝粉如何烧成透明皃/div>

要使氧化铝粉烧结成透明陶瓷,需通过严格控制的原料、工艺和后处理流程消除内部散射源,核心工艺步骤如下:

一、原料关键控刵/h3>
  1. ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">纯度要求​/p>

    • ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">氧化铝纯 ?9.99%‌:严格控制铁(?ppm)、硅(≤10ppm)、钠(≤20ppm)等杂质,避免形成光散射中心、/span>

    ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">粉体粒径‌:需亚微米级?.1-0.5μm)且分布均匀,以实现致密堅span style="text-wrap-mode: wrap;">?/span>;例如采用纳米氧化铝粉(平均粒径50nm,比表面?0-20m²/g、/p>

  2. ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">添加剂选择​/p>

    • 添加 ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">0.1-0.5% MgO‌:抑制晶界迁移,防止晶粒异常长大,减少双折射散射、/p>

二、烧结工艺核心步骣/h3>

?)成型方泔/h4>
  • ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">等静压成垊/span>‌:?00-200MPa压力下保?0-20分钟,确保坯体密度均匀、/span>

  • ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">热压成型‌:石墨模具中施?0-30MPa压力,真空或惰性气氛下预烧结(1200℃?h)、/p>

?)烧结技术(关键致密化)

​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(132, 134, 145); font-weight: 600 !important;">烧结方法​/th> ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(132, 134, 145); font-weight: 600 !important;">工艺参数​/th> ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(132, 134, 145); font-weight: 600 !important;">作用​/th>
​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">真空快速烧绒/span>​/td> 升温速率100?min?500-1700℃保温≤5min,真空度10⁻?10⁻⁴Pa 快速排除气孔,细化晶粒?lt;1μm(/td>
​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">热等静压(HIP(/span>​/td> 1700-1900 + 200MPa高压惰性气体,保温1-2h 消除闭口气孔,致密度?9.99%
​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">氢气气氛烧结​/td> 1750-1900℃通高纯氢气,保温5-10h 氢原子扩散促进气孔消陣/td>
​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">常压气氛烧结​/td> 氧气分压精确控制?0⁻²Pa?800℃?0h(高纯氮?氩气保护(/td> 减少杂质氧化,优化晶界结枃/td>

​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">?/span>‌:烧结后需缓慢降温?-5?min),防止热应力开裂、/p>

三、后处理提升透光玆/h3>
  1. ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">精密加工​/p>

    • ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">切割‌:金刚石砂轮切割(速度5-10m/s),表面粗糙度Ra?μm、/span>

    • ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">研磨‌:W20-W10金刚石磨料,压力0.1-0.2MPa,粗糙度Ra?μm、/p>

    • ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">抛光‌:氧化铈抛光液(浓?-10%),压力0.05-0.1MPa,最终Ra?.1μm、/p>

  2. ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">表面镀膛/span>‌:针对特殊应用场景,通过镀膜进一步减少表面反射损失、/p>

四、性能指标与适用场景

  • ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">透光玆/span>‌:优化后可见光波段透光率≥85%(厚?mm),接近蓝宝石单晶水平、/p>

  • ​span style="margin: 0px; padding: 0px; -webkit-font-smoothing: antialiased; scrollbar-color: rgba(184, 186, 193, 0.6) transparent; scrollbar-width: thin; -webkit-text-stroke-color: rgb(51, 51, 51); font-weight: 600 !important;">应用方向‌:

    • LED照明基板(替代蓝宝石,实现多角度发光);
      -激光窗口、红外导弹整流罩:/span>

      -透明装甲、高温观察窗、/p>

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